The article provides a method for calculating capacity quenching capacitor and voltage at its terminals in the active load circuit,in particular, a soldering iron, which can significantly reduce the amount of calculations, reducing them to a minimum, which simplifies calculations and reduces time, necessary to select a quenching capacitor of the required capacity and the corresponding rated voltage.
The material presented suggests method for calculating capacitor capacity and the voltage on it when it is connected in series with a soldering iron, and two options are considered. In the first option, it is necessary to reduce the power of the soldering iron by the required amount using a quenching capacitor, and in the second, turn on low voltage soldering iron into a 220 V network, extinguishing excess voltage with a capacitor.
Implementation of the first option(Fig. 1) involves two calculations with initial data (the current consumed by the soldering iron from the network I and the resistance of the soldering iron R1), then two intermediate calculations (the current consumed by the soldering iron at less power by the required value II and the capacitance of the capacitor Rc) and, finally , the last two calculations that give the required
Fig.1
values of the capacitance of the capacitor C at a frequency of 50 Hz and the voltage at the terminals of the capacitor Uc). Thus, to solve the problem according to the first option, it is necessary to carry out 6 calculations.
According to the second option (Fig. 2),to solve the problem, it is necessary to perform two calculations with the initial data, as in the first option, namely: find the current
I, consumed by the soldering iron from the network, and the resistance of the soldering iron R, then follows one intermediate calculation, from which, as in the first option, the capacitance of the capacitor Rc is found and, finally, the last two calculations, from which the capacitance of the capacitor C is determined at a frequency of 50 Hz and on-
Fig.2
voltage at the capacitor terminals Uc. Thus, to solve the problem using the second option, it is necessary to carry out five calculations.
Solving problems using both options requires a certain amount of time. The technique does not allow one to immediately determine the capacitance of the quenching capacitor and, accordingly, the voltage at its terminals in one step, bypassing the initial and intermediate calculations.
We were able to find expressions that allow us to immediately, in one step, calculate the capacitance of the quenching capacitor, and then the voltage at its terminals for the first option. In a similar way, an expression was obtained to determine the capacity of the quenching capacitor for the second option.
Option 1. We have a 100 W 220 V soldering iron and want to operate it at a power of 60 W, using a quenching capacitor connected in series with it. Initial data: rated power of the soldering iron P = 100 W; rated network voltage U = 220 V; required soldering iron power P1 = 60 W. It is required to calculate the capacitance of the capacitor and the voltage at its terminals according to Fig. 1. The formula for calculating the capacity of the quenching capacitor is:
C = P∙10 6 /2πf 1 U 2 (P/P 1 - 1) 0.5 (µF).
At mains frequency = 50 Hz, the formula takes the form:
C = 3184.71 R/U 2 (R/R 1 - 1) 0.5 =
3184.71-100 /220 2 (100/60-1) = 8.06 µF.
In the test example, the capacitance of the capacitor is 8.1 µF, i.e. we have a complete coincidence of results. The voltage at the capacitor terminals is
Uc = (PP 1) 0.5 ∙10 6 /2πf 1 CU (V).
At network frequency f 1 = 50 Hz, the formula simplifies:
Uc = 3184.71 (PP 1) 0.5 /CU =
3184,71(60∙100) 0,5 /8,06 220 =
139.1 V.
In the test example, Uc = 138 V, i.e. practical coincidence of the result. Thus, to solve the problem according to the first option, instead of six calculations, you need to make only two (without intermediate calculations). If necessary, the capacitance of the capacitor can be immediately calculated using the formula:
Rc = U 2 (P/P, - 1) 0.5 /P =
220 2 (100/60 - 1) 0.5 /100 = 395.2 Ohm.
In the test example, Rc = 394 Ohm, i.e. practical coincidence.
Option 2. We have a soldering iron with a power of 25 W, a voltage of 42 V and we want to connect it to a 220 V network. It is necessary to calculate the capacitance of the quenching capacitor connected in series to the soldering iron circuit and the voltage at its terminals according to Fig. 2. Initial data: nominal soldering iron capacity P = 25 W; rated voltage Ur = 42 V; mains voltage U = 220 V. The formula for calculating the capacitor capacity is:
C = Р∙10 6 /2πf 1 Ur(U 2 - Ur 2) 0.5 μF.
At network frequency f 1 = 50 Hz, the formula takes the form:
C = 3184.71 P/Ur(U 2 - Ur 2) 0.5 =
3184,71 -25/42(220 2 - 42 2) =
8.77 µF.
The voltage at the capacitor terminals can be easily determined using the initial data using the Pythagorean theorem:
Uc = (U 2 - Ur 2) 0.5 = (220 2 - 42 2) =
216 V.
Thus, to solve the problem using the second option, instead of five calculations, it is necessary to carry out only two. If necessary, the capacitance value of the capacitor for this option can be determined by the formula:
Rc = Ur(U 2 - Ur 2) 0.5 /P =
42(220 2 - 42 2)/25 = 362.88 Ohms.
According to the test example, Rc = 363 Ohm. It is advisable to bypass the quenching capacitor C in the given figures with a discharge resistor MLT-0.5 with a nominal value of 300...500 kOhm.
Conclusions. The proposed method for calculating the capacitance of a quenching capacitor and the voltage at its terminals makes it possible to significantly reduce the amount of calculations, reducing them to a minimum.
K. V. Kolomoytsev.
Circuit voltage, Ua |
Circuit frequency, f |
Capacity of the step-down capacitor, C |
Load voltage, Ub |
Current flowing through the load, I |
Load power, P |
If you have ever had the task of reducing the voltage to any level, for example from 220 Volts to 12V, then this article is for you.
There are many ways to do this using available materials. In our case, we will use one part - a container.
In principle, we can use ordinary resistance, but in this case, we will have the problem of overheating of this part, and then a fire is not far away.
In the case when a capacitance is used as a reducing element, the situation is different.
A capacitance connected to an alternating current circuit has (ideally) only reactance, the value of which is found according to the well-known formula.
In addition, in our circuit we include some kind of load (light bulb, drill, washing machine), which also has some kind of resistance R
Thus, the total resistance of the circuit will be as
Our circuit is in series, and therefore the total voltage of the circuit is the sum of the voltages on the capacitor and on the load
Using Ohm's law, we calculate the current flowing in this circuit.
As you can see, knowing the parameters of the circuit, it is easy to calculate the missing values.
And remembering how power is calculated, it is easy to calculate the parameters of the capacitor based on the power consumption of the load.
Keep in mind that in such a circuit you cannot use polar capacitors, that is, those that are included in electronic circuit in strict accordance with the indicated polarity.
In addition, it is necessary to take into account the network frequency f. And if in Russia we have a frequency of 50Hz, then for example in America the frequency is 60Hz. This also affects the final calculations.
It is necessary to power a 36W light bulb designed for a voltage of 12V. What capacity of the step-down capacitor is needed here?
If we're talking about about electrical networks in Russia, the input voltage is 220 Volts, frequency 50 Hz.
The current passing through the light bulb is 3 Amperes (36 divided by 12). Then the capacity according to the above formula will be equal to:
The obtained parameters of the step-down capacitor |
It is more profitable and easier to power low-voltage electrical and radio equipment from the mains. Transformer power supplies are most suitable for this, since they are safe to use. However, interest in transformerless power supplies (BTBP) with stabilized output voltage does not wane. One of the reasons is the complexity of manufacturing the transformer. But for the BTBP it is not needed - only the correct calculation is required, but this is precisely what scares inexperienced novice electricians. This article will help you make calculations and facilitate the design of a transformerless power supply.
A simplified diagram of the BPTP is shown in Fig. 1. Diode bridge VD1 is connected to the network through a quenching capacitor C gas, connected in series with one of the diagonals of the bridge. The other diagonal of the bridge works for the load of the block - resistor R n. A filter capacitor C f and a zener diode VD2 are connected in parallel to the load.
The calculation of the power supply begins with setting the voltage U n on the load and the current strength I n. consumed by the load. The greater the capacitance of the capacitor C, the higher the energy capabilities of the BPTP.
Other values of capacitance X s (in kilo-ohms) and the average current value I sr (in milliamps) can be calculated using the formulas:
If we exclude the zener diode VD2, then the voltage U n on the load and the current I n through it will depend on the load R n. It is easy to calculate these parameters using the formulas:
As the load resistance decreases, the voltage on it also decreases, and according to a nonlinear dependence. But the current passing through the load increases, although very slightly. So, for example, a decrease in R n from 1 to 0.1 kOhm (exactly 10 times) leads to the fact that U n decreases by 9.53 times, and the current through the load increases by only 1.05 times. This “automatic” current stabilization distinguishes BTBP from transformer power supplies.
Power Рн at the load, calculated by the formula:
Since the current I n of the load at relatively small values of resistance R n and voltage U n on it changes extremely little, in practice it is quite acceptable to use approximate formulas:
The amplitude value of the network voltage is 220·√2=311(V). The pulse value of the current in the circuit, if we neglect the capacitor C f, can reach
A transistor is also applicable here. p-n-p structures. However, then the circuit shown in Fig. is used. 3.
And further. When selecting a suitable capacitor C, it should be taken into account that it is impossible to use capacitors of the types MBM, MBPO, MBGP, MBGTs-1, MBGTs-2 in BTBP, since they are not designed to operate in alternating current circuits with an amplitude voltage value exceeding 150V.
Capacitors MBGCh-1, MBGCh-2 with a rated voltage of 500V work most reliably in BTBP (from old washing machines, fluorescent lamps, etc.) or KBG-MN, KBG-MP, but for a rated voltage of 1000V.
The rated voltage of the oxide capacitor used C f must be at least U st And if there is no zener diode in the BTBP, and the load is constantly on, the rated voltage of the filter capacitor must exceed the value:
Diodes VD1 and VD3 in the BTBP according to the diagram in Fig. 4 can be any of the above. It is also permissible to use two diode assemblies KD205K V, G or D for a current of up to 300 mA or KD205 A, V, Zh or I - up to 500 mA.
And one last thing. Transformerless unit power supply, as well as the equipment connected to it, are connected to the AC network directly! Therefore, they must be reliably insulated from the outside, say, placed in a plastic case. In addition, it is strictly forbidden to “ground” any of their terminals, as well as to open the case when the device is turned on.
The proposed methodology for calculating BPTP has been tested by the author in practice for a number of years. The entire calculation is carried out based on the fact that the BPTP is essentially a parametric voltage stabilizer, in which the role of a current limiter is performed by a quenching capacitor.
Magazine "SAM" No. 5, 1998
Why did I order these capacitors? The answer is banal. To “collective farm” LED lightening. Where else can they be used? I'll tell you how to calculate the ballast capacity for an LED light bulb. Control review. For those who are not afraid to use such drivers, let's go. For those who do not respect such schemes, there is no need to enter.
First, as usual, let's see what was in the package
And the parcel contains two bags of Conders, exactly 50 pcs each. in everyone. I also ordered these condensers
$7.85 (50 pieces) from the same seller.
I chose it not only by voltage and capacity, but also by size. They should be minimal, otherwise they won’t be applicable everywhere.
I also ordered diodes.
$8.21 (1000pcs.)
Of course, I went overboard with the diodes. 1000 pieces is a lot. But the price difference between 100 and 1000 is simply ridiculous. Diodes 1N4007 (1A 1000V) are widely used in imported household appliances. We can say that not a single product can do without them. It can be used in ours too. Let them sit, if anything happens, I’ll give some of them to my friends.
Excerpt from panel overview
In one of my reviews I connected panels to a driver on a Conder. This is the light bulb made from an energy-saving lamp. Let me remind you that the module consists of five parallels. Each parallel contains 18 2835smd LEDs. Voltage drop 51V.
Let's calculate the current from formula (2):
We get current =(220-51)*2.2/3.18=117mA. 51V*117mA=6W LED power (66.7mW for each LED - 33% of the nominal) - the calculated power of the lamp. We assemble and turn on. WORKS!
But such light bulbs cannot be used without protective glass or a plastic diffuser. All LEDs are under phase and cannot be touched in operating mode. Now let's see what the instruments show. Where would I be without them?
The device showed 5.95W.
Of course, such a light bulb can only be used in a barn.
And people have sheds and garages. And something needs to be screwed in there too (the village version, I’ll explain why). In the summer I often go to the village. But in the countryside, the voltage does not rise above 200V; sometimes it can be lower. Now let’s calculate the power of our light bulb at 180V in the network. Using the same formula, we first find the current that flows through the LEDs. Only instead of 220V in the formula we will put 180V. Total 110mA*51V=5.6W. As you can see, the power has hardly changed. But incandescent light bulbs smoke at this voltage.
Option with garage. In the garage, on the contrary, I don’t have time to change light bulbs - at least 240V. Let's calculate the current and power at 260V, all using the same formula. We have: 145mA*51V=7.4W (41% of maximum power). Burnout is too far away. Conclusion: it will light at 180V and will not burn out at 260V.
Now I’ll try to evaluate the quality characteristics of the light. Tried to light the wall
It shines very brightly, with a warm, pleasant light, brighter than a 60W incandescent lamp (picture below). You can compare brightness and color tone. Everything was filmed under the same conditions, at the same distance from the wall.
I also measured the power of the incandescent lamp for the purity of the experiment, with the same device under the same conditions.
Incandescent lamp – 56.5 W.
LED lamp – 5.95W.
I inserted both light bulbs one by one into a table lamp with a reflector. You saw him.
Excerpt from the review About 1W LED Bulbs High power diodes
Using these LEDs I decided to remake the lamp.
The light bulbs have already deteriorated, and the new ones are of low quality.
I decided to connect the lamp via condensers; I don’t need more power, but electronic driver I'll save it for something more worthwhile. And here is the diagram.
I connect all the diodes in series.
I also made the driver board from what I had (quickly)
There was even a pin for fastening. I did not remove the throttle. I left it for weight, otherwise the lamp will fall.
I did it according to all electrical safety rules. Not a single energized element comes out. The board is secured with printed conductors inside.
Let's calculate the power of the resulting light bulb. First, using formula (2), we find the current through the LEDs with a ballast capacity of 3.2 μF. (220-18)*3.2/3.18=203.2mA. 203.2mA*18V=3.66W – calculated power (at a network voltage of 220V).
We look at the device
The device shows 3.78W. But the socket is 232V, not 220V. The error is minimal.
And, as usual, let's see how it shines.
This is a 40W light bulb. Naturally, all light bulbs are in equal conditions (shutter speed on the handbrake, the distance to the wall is the same).
This is my LED light. The photo exposure meter tells you that the light is brighter than forty.
And finally, the third device where they (conders) can be used. I have been using a homemade charger for many years.
Additional Information
It also contains a current driver based on capacitors.
It was made long before I received the condensers and diodes from China. Therefore, all parts are domestic.
The circuit is standard, like in Chinese light bulbs.
It was for this charging that I derived the formula for calculating the ballast capacity. So, if anyone wants, they can calculate both the current and charging time with other capacitors in the ballast.
Now let's try to summarize. I will try to highlight all the pros and cons of such schemes.
-During operation, you categorically cannot touch the circuit elements, they are under phase.
-It is impossible to achieve high currents of LEDs, since this requires large capacitors.
- Large pulsations of the light flux with a frequency of 100 Hz require large filter capacities at the output.
+The circuit is very simple and does not require any special skills in manufacturing.
+ Does not require special material costs during production. Most parts can be found in any shed or garage (old TVs, etc.).
+Indispensable as an initial LED experience, as the first step in mastering LED lighting.
I wrote my vision, my attitude to such schemes. It may differ from yours. But I expressed it. And as always, it’s up to you to draw the conclusion.
That's all. More to detailed analysis I will not return to such schemes. Worn them out from top to bottom.
And at the end for those who keep track of the tracks.
Some radio amateurs, when designing network power supplies, use capacitors instead of step-down transformers. ballast, dampening excess voltage (Fig. 1).
A non-polar capacitor included in an AC circuit behaves like a resistance, but, unlike a resistor, does not dissipate the absorbed power in the form of heat, which makes it possible to design a compact power supply that is lightweight and cheap. The capacitance of a capacitor at frequency f is described by the expression:
The capacitance value of the ballast capacitor Cb is determined with sufficient accuracy using the formula:
where U c is the network voltage, V;
I N - load current, A;
U H is the load voltage, V. If U H is in the range from 10 to 20 V, then the following expression is quite acceptable for calculation:
Substituting the values of U c = 220 V and U H = 15 V, at I n = 0.5 A we obtain the values Sb = 7.28 μF (1) and Sb = 7.27 μF (2). For both expressions, a very decent agreement is obtained, especially considering that the capacity is usually rounded to the nearest greater value. It is better to select capacitors from the K73-17 series with an operating voltage of at least 300 V.
When using this circuit, you must always remember that it is galvanically connected to the network and you risk being hit electric shock with potential mains voltage. In addition, measuring equipment or any additional devices should be connected very carefully to a device with a transformerless power supply, otherwise you may end up with fireworks that are not at all festive.
To power even low-power devices, it is better to use step-down transformers. If the voltage of its secondary winding does not correspond to the required (exceeds), then it is quite safe to use a quenching capacitor in the circuit of the primary winding of the transformer to reduce the voltage or to connect a transformer with a low-voltage primary winding to the network (Fig. 2) Ballast capacitor in this case, it is selected so that at the maximum load current, the output voltage of the transformer corresponds to the specified one.
Literature
1. Biryukov S.A. Devices on microchips. - M., 2000.
I. SEMENOV,
Dubna, Moscow region.
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