Brick factories and manufacturers of building bricks. Ivanovo silicate plant Silicate plant

The product can be purchased at retail. We will be glad to see you on our trading platform at:
Chemburka village, Shosseynaya street 21 a, tel: 8-989-26-00-626

Another reason to buy from us- in addition to the factory price, favorable delivery and related products by the same machine -
discount card for further purchases: floor slabs, roofing, facing bricks and other materials. Will be delivered along with the order.

Silicate- This is an artificial stone of the correct shape. An environmentally friendly building material formed from mineral raw materials (sand and lime), acquiring properties similar to stone under the influence of saturated water vapor and high pressure.

Brick made of silicate material is made by pressing a moistened mixture of siliceous materials (sand) and lime with and without pigments, followed by hardening under the influence of saturated steam in autoclaves.

Currently, such bricks in Russia are equal in importance to ceramic ones.

Sand-lime brick used along with ceramic for laying stone and reinforced stone external and internal structures in the above-ground part of buildings with normal and wet operating conditions in accordance with building codes and regulations.

The undoubted advantage of sand-lime brick are its correct geometric dimensions, as well as increased sound insulation characteristics, which is of no small importance in the construction of inter-apartment and interior wall enclosures.

Not allowed it should only be used for laying foundations and plinths of buildings below the waterproofing layer, exposed to soil and Wastewater. It should be noted that these restrictions also apply to semi-dry pressed ceramic bricks and hollow ceramic bricks. Also, such bricks are not used for laying stoves and pipes, because it cannot withstand prolonged exposure to high temperatures.

Allowed to use for the walls of buildings with wet operating conditions (baths, laundries, steaming departments) using special measures to protect the walls from moisture. In these structures it is necessary to use bricks with increased frost resistance F50.

Brand of solid brick produced by Silikat OJSC, 150-200. Not all ceramic brick factories can boast of products with such high performance.

Sand-lime brick color:

Characteristics of sand-lime brick:

Sand-lime brick belongs to the category of artificial building materials, that is, made from synthetic components. Silicate is the name given to the mixture from which this type of brick is made. It consists of lime and sand. Sand-lime brick is highly environmentally friendly, durable, excellent sound insulation, frost resistance, resistance to influence external environment. A wide range allows the use of sand-lime bricks for different types works and select it according to color scheme.

One of the oldest and most reliable partners of the Vector Group of Companies is Ivanovsky silicate plant, or as it is officially called, Ivsilikat LLC.

This enterprise is characterized serious attitude to fulfilling its obligations, a professional approach to cooperation and, most importantly, the impeccable quality of its products.

We offer our customers the best and most popular samples of products such as sand-lime bricks and gas silicate blocks

Ivsilikat LLC: a reliable industry veteran

The Ivanovo silicate plant is one of the country's oldest enterprises producing building materials. It was built back in the early 30s of the 20th century, and to this day remains the only one in Ivanovo region plant for the production of gas silicate products and sand-lime bricks.

Currently, the production capacity of the enterprise allows it to provide construction materials not only to the entire region, but also to many neighboring regions.

Thus, the impeccable quality indicators of the plant’s silicate and gas silicate products are explained by the use of efficient equipment and high-grade raw materials. As for the affordable cost, this parameter is associated with maximum optimization of the production process and close proximity to sources of raw materials. All this is complemented by qualified personnel and a developed dealer network, of which our company has become one of the representatives.

Products of the company "Ivsilikat" LLC

The main production lines of the Ivanovo enterprise are gas silicate blocks of various strengths and sizes, as well as solid and hollow silicate bricks in single and one-and-a-half formats.

In this situation, the priority for our clients is the gas silicate blocks Ivsilicate.

The popularity of this product is explained by such important properties as:

• High dimensional accuracy, achieved through production automation. This parameter, along with the light weight of the material, significantly simplifies the construction process and reduces the time spent on it.
• Strength and Durability,
• Frost resistance, minimal water absorption, high vapor permeability and low thermal conductivity. The combination of these indicators guarantees the creation of the most comfortable and favorable environment in the premises, and also allows you to significantly reduce the cost of air conditioning and heating.
• Zero fire rate, providing the opportunity to purchase Ivsilicate aerated concrete blocks in bulk for the construction of facilities with a high degree of fire hazard.
• Environmentally friendly material.

The dynamics of brick production in Russia and changes in the structure of the location of production across the territory serve as an objective indicator of the state of the construction industry, because The bulk of brick factories' products are used in civil (housing) construction. This feature was noted by economist V.V. Leontyev, including the production of industrial and construction materials in the group of indicators of the state of the economy of any state, along with the production/consumption of electricity, bread, ferrous metals and the volume of cargo and passenger transportation. The share of mineral building and sand-lime bricks in total production industrial construction materials fluctuates in the range of 50...70% depending on the location and direction of development of the region.

Products

The product range is divided into two main groups: mineral and sand-lime brick. Mineral bricks, depending on their composition and purpose, are divided into construction, acid-resistant and fire-resistant. The variety of nomenclature items for building bricks (mineral and silicate) is due to the variety of technological solutions and use cases.

The main technical indicator of the properties of a brick is strength, which is designated by the letter “M”, measured in kgf/sq. see. Other indicators (frost resistance, moisture resistance, etc.) are derived from strength and depend on production technology and source materials.

Basic technological processes

Technological processes for the production of mineral and sand-lime bricks differ significantly in the degree of energy consumption. Besides, great importance have transportation costs for the delivery of raw materials.

Technological process for manufacturing mineral bricks:

• Preparation of raw materials.
• Molding (tape with cutting or pressing).
• Oven or air drying.
• Burning.
• Package.

The technology for the production of mineral bricks, especially in terms of firing, is based on preliminary experimental technological testing of modes, because structure and chemical composition clay may vary when supplied from different deposits. The technology for preparing raw materials may vary depending on the time of year (soaking or freezing). The addition of deoxidizers and other impurities (sawdust, straw, sludge, etc.) changes the mechanical and consumer properties in a wide range. Energy costs for drying and roasting (gas or oil, electricity) account for over 18% of the cost of a unit of production.

Technological process for manufacturing sand-lime bricks:

• Preparation of raw materials (preparation of a semi-dry mixture of lime and sand with additives).
• Pressing (pressing force determines strength characteristics).
• Heating in an environment of water vapor under pressure (steaming).
• Drying (ripening) in air or tunnel ovens.
• Package.

Plants for the production of sand-lime bricks, as a rule, are part of enterprises for the production of concrete, which makes it possible to bring one of the raw materials (quicklime) closer to the place of production and reduce transport costs. Sand is quite common in Russia and does not require special conditions for extraction, transportation and preparation. In addition, sand-lime brick may contain waste (sludge) from concrete production, metallurgical enterprises and ash from thermal power plants. These factors determined its lower cost in comparison with mineral bricks.

Industry Position

The structure of the location of brick factories in the territories was based on two factors of equal importance:

• The territory's need for construction materials.
• Proximity to raw materials base.

The combined effect of these factors determined the location and productivity of factories in Russia (economic districts):

• Central — 21% of general production bricks of all types;
• Povolzhsky - 16.4%;
• Ural - 14.6%;
• North Caucasus - 12.2%;
• Volga-Vyatka, Central Black Earth, West Siberian - 7...8%;
• Northwestern - 5.2%;
• East Siberian, Northern and Far Eastern - 1...3%.

The peak of production occurred at the beginning of the 90s of the last century (23.4 billion bricks in 1995), as well as the peak of production modernization (about 900 enterprises). Currently there are about 1,200 enterprises. The age of fixed assets is 54 years. Retirement of fixed assets is 1.7% per year, with 1.1% renewal. The volume of production over the past 5 years has fluctuated in the range of 9...13 billion units. in year.

Industry prospects

The needs of builders in the European part of the Russian Federation are met practically in full. Capacity utilization is 70...85%, but transporting products over a distance of more than 500 km “eats up” all possible wholesale discounts and makes the products expensive. For example, in Siberia the cost of imported bricks increases: wholesale 150...170%, retail by 180...200%, not to mention Far East, where 80...85% of bricks and wall materials are imported or imported. At the same time, the construction of new production facilities of sufficient capacity is beyond the capabilities of the regions without the participation of large capital and the state.