Refinery contractors. A contract was signed for construction and installation work at the Omsk oil refinery. Assistant from Croatia

The Chinese corporation Gezhouba Group received a contract from Gazprom for the construction of the Amur GPP worth almost 90 billion rubles. The subcontractor under this contract was Velesstroy, a longtime partner of Transneft and NOVATEK

Photo: Georgy Shpikalov / TASS

"Sophisticated and prestigious"

RBC managed to find out the details of the contract that Gazprom signed with the Chinese state corporation China Gezhouba Group Corporation during the visit of Chinese President Xi Jinping to Moscow on July 4. The Corporation will build and install cryogenic gas separation units at the Amur Gas Processing Plant (GPP), which will become the largest plant in Russia.

The contract was concluded in euros, its amount was 1.3 billion (86 billion rubles, or 10 billion yuan), the company said on the Shanghai Stock Exchange. The work will be carried out for almost seven years - from July 2017 to March 2024.

Contract for 790 billion rubles.

The design capacity of the Amur GPP, the first stage of which is to be built in 2021, will be 42 billion cubic meters. m of gas per year. It will be one of the largest gas processing plants in the world. The gas processing plant will refine raw materials intended for delivery to China via the Power of Siberia gas pipeline. The GPP will also include helium production — up to 60 million cubic meters. m per year.

The investor and customer of the Amur GPP project is Gazprom's subsidiary, Gazprom Pererabotka Blagoveshchensk. The project is managed by OAO NIPIgaz, which signed an EPCM contract for the construction of the Amur GPP for 790 billion rubles. Several foreign companies are also involved in the project, including Germany's Linde, Italy's Tecnimont, and China's China Petroleum Engineering & Construction Corporation and Sinopec.

NIPIgaz selected a contractor in several stages: first, it received a feasibility study for the project from the largest companies capable of attracting project financing, then it held three rounds of technical and commercial negotiations, selecting three finalists, and the winner was selected after another series of negotiations, RBC said representative of NIPIgaz. At the last stage, the “daughter” of the Chinese CNPC and Sinopec fought for this contract with Gezhouba, two bidders and a consultant for the participants told RBC. “The project is complex and prestigious, a fierce struggle unfolded for it, Sinopec fought to the last,” says one of them. But among other things, NIPIgaz put forward a demand to mobilize equipment and people at the construction site within a month, since Vladimir Putin is expected at the facility in two months, he says. Sinopec was unable to fulfill this requirement, and Gezhouba promptly delivered the equipment to the site, RBC's interlocutor explains.

Gezhouba has been monitoring the Amur GPP construction project for more than three years and has been working on documentation for it for a year and a half, a source in the corporation told RBC. Representatives of Gezhouba met with customers 15 times, but until the last moment it was not clear who would get the contract, RBC's interlocutor recalls. “Negotiations were tough and exhausting, it turned out to be very difficult to enter the Russian market,” adds a source in the corporation.

Assistant from Croatia

Gezhouba and Velesstroy actually entered the competition as a consortium, although it was not legally formalized, two interlocutors of RBC say. Velesstroy helped the Chinese partner urgently issue labor quotas and obtain the necessary permits from Gazprom's subsidiary Gaznadzor, one of the interlocutors notes. As a result, Velesstroy can subcontract about half of the amount of work or a little more, the interlocutors explain. The exact amount of the contract between the Gezhouba Group and the subcontractor will be determined within two weeks, says a RBC source close to Gazprom.

Velesstroy was established in 2008, 99% of the shares are owned by the Cypriot offshore Waveform Investments Ltd, another 1% belongs to Ekaterina Pavlyuk. Croatian businessman Mihailo Perenchevich is considered the owner of Velesstroy, Forbes magazine wrote. Velesstroy built the facilities of the first and second stages of the Eastern Siberia-Pacific Ocean pipeline, the Zapolyarye-Purpe pipeline, the Baltic pipeline system, and is now participating in the construction of the Yamal LNG plant and the Antipinsky Oil Refinery. In 2017, the company signed contracts for 60.9 billion rubles, mainly with Transneft structures, according to SPARK-Interfax data. Velesstroy is also known for renting a complex of facilities on the Black Sea coast in 2011, known as "Putin's Palace."

​Not the first try

Gezhouba Group is a Chinese state-owned corporation that operates worldwide, according to its website. Founded in 1970, it is engaged in the construction of power plants, including hydro, wind, nuclear and thermal power plants, as well as builds roads, airports and railway infrastructure, bridges, ports, etc. In 2016, the company's revenue amounted to $15 billion, profit - $511 million.

Gezhouba has been looking for projects in Russia for more than five years, says Oleg Demikhov, president of the Sino-Rus Association for the Development of International Trade and Economic Relations. And the company clearly does not intend to stop at the contract for the construction of the Amur GPP. “We plan to focus on development in Russia, especially on oil and gas, energy and infrastructure projects,” a representative of the Russian office of Gezhouba told RBC.

All previous attempts by Gezhouba to enter the Russian market were unsuccessful. At the end of 2015, the Chinese state corporation, together with Oleg Deripaska's Eurosibenergo, was going to build the Telmam hydroelectric power station with a capacity of 450 MW, but the project was never implemented. Eurosibenergo continues to study possible joint projects with a Chinese partner, a representative of the Russian company told RBC. Gezhouba also wanted to build small hydropower plants in Karelia together with Nordhydro. “The Chinese company planned to become a co-investor and contractor during the construction, but as a result, we chose another Chinese partner, Sinomeс,” recalls Nordhydro's top manager. According to him, Gezhouba wanted to get the exclusive right to negotiate and then discuss the details, which put Nordhydro in a disadvantageous position. “They are unconditional professionals, but it is difficult to negotiate with Chinese state corporations,” says RBC’s interlocutor.

Chinese contractors have already built facilities on the Russian market. For example, in June, the Huadian-Teninskaya CHPP was launched in Yaroslavl, which was built by TGC-2 (controls the project) and the Chinese Huadian (received 49%), says Demikhov. But, in his opinion, Chinese investors lack a systematic approach to working with Russia, this is due to the specifics of the state ownership structure in China: the results of work are needed quickly, and unjustified expenses are not welcome.

Afipsky Oil Refinery (Afipsky Oil Refinery JSC is managed by ForteInvest JSC, part of the SAFMAR Group of Mikhail Gutseriev) has started the active phase of construction of the Hydrocracking Complex - the main object of the refinery modernization project.

This stage of work is planned to be completed as soon as possible - by the 3rd quarter of 2022. By this period, the main facilities included in the hydrocracking complex will have been built: the hydrocracking unit itself and the plant facilities (OSF), the hydrogen production unit, and the sulfur production unit. The first to start construction and installation work on the construction of hydrocracking and hydrogen production units, at the end of 2019 it is planned to start the project for the construction of a sulfur production unit, and in the first half of next year, the construction of new off-site facilities will begin.

In addition to the construction of a hydrocracking complex, the modernization program in the near future provides for the construction of a delayed coking unit (DCU). The start of construction and installation work at this facility is scheduled for mid-2020, completion of work - for 2023.

Based on the commissioning of the new Hydrocracking and DCU complex, the production capabilities for deep oil refining and the production of marketable products will change significantly. Thus, the refining depth will increase from 76.7% to 98.1%, and the yield of light oil products will be 87.7% against 54.2% for the current period. It is planned that following the results of the modernization, the plant will exclude fuel oil and vacuum gas oil from the product line, using them as semi-finished products for further processing and production of high-quality light oil products that are in demand on the market.

The modernization of production will allow the company to increase the number of employees, both at the stage of design and construction, and at the stage of commissioning new industrial facilities that require modern highly professional personnel. Employees of the Atyrau Refinery and contractors will be involved in the renovation of production, as a result, the number of workers at the peak moments of construction will be up to 4 thousand people.

Modernization will allow the plant to become one of the most modern processing enterprises in the country. The company will install modern reliable equipment that meets, among other things, the most stringent environmental standards.

Thus, the modernization of production involves the construction of local treatment facilities. All the water produced during the production process will be treated at modern treatment facilities and returned to the recycling water supply system.

Already now, as part of the development program of Afipsky Refinery LLC, a number of organizational and technical measures are being implemented aimed at improving the environmental situation in the region. The depth of oil refining is increasing and, consequently, the output of high-purity products is growing. The main objects of the development program are being implemented on the southern site, located at a considerable distance from residential development. When designing, the best modern technologies are used, the boundaries of the sanitary protection zone are respected, and projects undergo mandatory environmental impact assessment.

The Afipsky Refinery is the largest taxpayer in the Seversky District and one of the largest in the Krasnodar Territory. During the three quarters of 2019, the company transferred over 1.1 billion rubles to the federal budget. Payments to the budget of the Krasnodar Territory for the reporting period amounted to approximately 520 million rubles. More than 165 million rubles were allocated to the budget of the Seversky district. Of these, 146 million is a tax on personal income, that is, deductions from the wages of plant workers. The funds directed to the local treasury go directly to the development of the municipality and its constituent settlements, including Afipsky.

In accordance with the forecasts, at the end of 2019, the total tax deductions of Afipsky Refinery LLC will reach 2.4 billion rubles.

The general designer of the construction is CJSC Neftekhimproekt, which implemented the hydrocracking complex project at another refinery of the SAFMAR Group - the Orsk Oil Refinery. The general contractor of the project was Promfinstroy JSC, which also proved to be excellent in the framework of the Orsk plant modernization project.

The modernization program for the Afipsky Refinery was developed long ago, the first design work began in 2014, but construction work at the hydrocracking complex was only started this year. Over the past period, equipment for a long manufacturing cycle was purchased and delivered. Among the equipment suppliers are the largest manufacturers of specialized equipment: Siemens AG, Howden Thomasen Compressors B.V., Flowserve B.V, Sandvik Process Systems, Officine LuigiResta S.p.A., FBM Hudson Italiana S.p.A, Sirtec Nigi S.p.A., LINDE AG, Lummus Technology Heat Transfer B.V.

The Afipsky Refinery is located in the southern part of Russia, in the Krasnodar Territory, 92 km from the Novorossiysk port. In May 2019, the plant entered the perimeter of the SAFMAR Group, the direct management of the enterprise was transferred to ForteInvest JSC. At the same time, there was a change in management at the enterprise - Sergey Krashchuk, who previously headed the Krasnodar refinery, became the general director of the Afipsky refinery.

The capacity of the Afipsky refinery is 6 million tons of oil per year. At present, the plant includes the following technological units: an atmospheric oil distillation unit with a design capacity of 3 million tons per year; an atmospheric oil distillation unit with a design capacity of 3 million tons per year; a combined unit for vacuum distillation of fuel oil and tar visbreaking with a design capacity of 2.9 million tons per year for fuel oil and 1.4 million tons per year for tar.

Our company is to carry out the construction of reinforced concrete structures at the Omsk Oil Refinery

Our specialists have begun to carry out preparatory work on the installation of foundations for modern ELOU AVT oil processing units.

The capacity of the complex will be 8.4 million tons per year (for oil) and 1.2 million tons per year (for stable gas condensate) - the new CDU-AVT will become one of the largest primary oil processing units in Russia. Investments in the project, provided for by the Gazprom Neft refinery modernization program, will amount to about 40 billion rubles. Currently, the ONPZ is implementing the second stage of the modernization program (2016-2020), aimed at increasing the depth of oil refining and the yield of light oil products, as well as consistently increasing the level of industrial and environmental safety of the enterprise.
The new ELOU-AVT complex will include six sections, including a separate unit for the processing of stable gas condensate (SGK). This will increase the volume of SGK processing and involve additional volumes of condensate in the production of gasoline and diesel fuel of the Euro-5 standard, as well as jet fuel.

It is planned that ELOU-AVT will be put into operation by the beginning of 2019, after which six units of primary oil processing of the previous generation will be removed from the process chain of the ONPZ. This will reduce the impact of oil refining production on the environment to a minimum. The project applied a number of advanced environmental solutions - in particular, continuous monitoring of flue gases of process furnaces and purification of gas fractions from sulfur-containing compounds. The closed equipment drainage system envisaged by the project will allow redirecting the extracted oil products for processing, reducing the output of fuel oil. ELOU-AVT will also meet modern industrial safety requirements by automating processes, equipping the facility with warning, alarm, video surveillance and public address systems.
“The commissioning of a new complex for primary oil refining will create a stable raw material base for the refinery's projects aimed at increasing the depth of oil refining. Renovation of technological capacities will increase the energy efficiency of primary oil refining and will help maintain the volume of oil refining at the level set by the development strategy of Gazprom Neft, said Oleg Belyavsky, General Director of Gazpromneft-ONPZ.

REFERENCE:

Gazpromneft Omsk Refinery subsidiary of the company« Gazprom Neft» , is the largest in terms of refining volume and one of the most modern oil refineries in Russia. By installed capacity- 21,4 million tons, (including1 million tons of gas condensate) - Omsk Refinery is one of the twenty largest refineries in the world.

Main technological processes of the Omsk Refinery- oil desalting and dehydration, primary oil refining, catalytic cracking, sulfuric acid alkylation, catalytic reformation, isomerization, hydrotreatment of gasoline and diesel fuel, production of aromatic hydrocarbons.

The company produces order50 types of petroleum products: high octane gasolines, diesel and marine fuel, jet fuel, bitumen, household gas, fuel oil, technical sulfur and other products, in demand on the market.

Based on official data from the Gazpromneft-ONPZ website

Customer: JSC "Gazpromneft-ONPZ"
General contractor: CJSC "OMUS-1"
Contractor: OOO "StroyTransGroup"

Cooperation with JSC "Gazpromneft-Moscow Refinery" has become a visiting card for JSC "Promfinstroy" in the oil refining industry. Over the past years, the production base of the holding has been built on the territory of the Moscow Oil Refinery, and the builders' camp is also located here. All this allows us to quickly solve the tasks that the management of the plant for the repair and maintenance of technological equipment sets for the General Contractor. One of the complex overhauls - fifteen process units were stopped at the same time - was carried out at the Moscow Oil Refinery in fifty days in the spring of 2008. To implement the project, the holding attracted its own resources from the capital construction departments of Ryazan and Yaroslavl, subcontractors to the plant. By the time the builders arrived, the rented industrial areas were repaired and the most comfortable living conditions were created.

EURO+ Combined Oil Refining Unit (KUPN) (completion of construction)

As a result of the commissioning of the CUPN, the annual volume of oil refining at the Moscow Refinery will increase to 12 million tons

Construction of the object "Biological treatment facilities" (commissioned).

The capacity of the new biological treatment facilities at the Moscow Oil Refinery will be 1,400 m³/hour. The facility will include two sites: the area of ​​the first will be about 6400 m², the second - 18,000 m². Biological treatment facilities will be built on the territory of the former buffer pond, which was liquidated by the enterprise in 2012. Construction of the new production facility is due to start in the second half of 2015. It is planned that biological treatment facilities will be put into operation in 2017.

Electric oil desalination unit ELOU-AVT-6 (commissioned)

Since December 2013, the reconstruction of the CDU-AVT-6 unit has begun. During the reconstruction period, about 60% of the equipment will be replaced at the plant. Upon completion of the reconstruction, the installation will take on a new look, thanks to new blocks and new landscaping on the territory of the installation, as well as the entire technological process of processing raw materials will improve.

Construction of the Gas Fractionation Unit (GFU-2) (commissioned)

On September 1, 2013, PROMFINSTROY JSC began construction and installation works of a gas fractionation unit with a reflux purification unit from hydrogen sulfide and mercaptan sulfur for the needs of Gazpromneft-MNPZ OJSC

Diesel Fuel Hydrotreating Unit LCH 24-2000 (commissioned)

On May 3, 2012 JSC "PROMFINSTROY" started work on the reconstruction of the Hydrotreatment Unit for Diesel Fuel LCH 24-2000 at JSC "Moscow Oil Refinery". The implementation of this project will make it possible to switch to the production of diesel fuel in accordance with the requirements of Euro 5 with a constant performance and bring the unit to the requirements of current industrial safety standards and rules.

Catalytic Cracking Gasoline Hydrotreater (commissioned)

Since April 2011, JSC PROMFINSTROY has been working on the construction of a Catalytic Cracked Gasoline Hydrofinishing Unit at JSC Moscow Oil Refinery. The implementation of this project will make it possible to produce high-quality gasoline that meets European standards.

Installation of isomerization of light gasoline fractions with a block of preliminary hydrotreatment of raw materials according to the Penex technology, 2011 (commissioned)

Since April 15, 2011 JSC PROMFINSTROY has been building a light naphtha isomerization unit at JSC Moscow Oil Refinery, which will produce a gasoline component with an octane rating of up to 90.8 points. This will allow, by reducing the content of total aromatics, sulfur and improving the fractional composition of gasoline, to ensure the production of high-octane, environmentally friendly class 5 motor gasoline in accordance with the requirements of the Technological Regulations.

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The construction of the Euro+ combined oil refining unit is one of the key projects of the second stage of the complex modernization of the Moscow Refinery, which is being continued by Gazprom Neft. "Euro+" is designed for primary oil refining, production of high-octane fuels of high environmental class Euro-5, as well as vacuum gas oil. The commissioning of the new plant is scheduled for 2018.

It is planned that the commissioning of Euro+ will allow the Moscow Oil Refinery to increase the volume of oil refining up to 12 million tons per year. Along with the increase in the level of energy efficiency and industrial safety of the enterprise, the impact of production processes on the environment will continue to decrease. The construction of the new complex will allow the Moscow Refinery to decommission several units of the previous generation and increase the turnaround time from two to four years, which will provide additional stability to the fuel market in the capital region.

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