Equipment for tire recycling. Economic calculations for the production of crumbs Recycling of automobile tires

IN European countries The process of eradicating such concepts as “waste” and “garbage” has been going on for quite some time now. Almost anything can be processed into useful materials - from plastic bottles until they serve their term car tires. Crumb rubber, which is obtained by grinding tires, is a fairly useful material that can be used in a wide variety of industries. A tire recycling business plan with calculations will be an excellent guide for budding entrepreneurs in this specific but profitable endeavor.

To open your own small enterprise for recycling and recycling old tires in a provincial town, you will need to initially invest at least 2 million rubles. Considering the not entirely stable economic situation in Russia, it is better to use personal savings to start a business, refusing loans and other types of loans.

Brief description of the concept

For a businessman to open a private processing plant car tires, you must first visit your local branch of the Federal tax service. An example of this business plan involves registering an individual entrepreneur. Society with limited liability in this case it doesn't quite fit. The optimal taxation system for this business is the simplified tax system of 15% (income minus expenses). If an entrepreneur has basic knowledge of accounting, then there is no need to hire an appropriate specialist. As a last resort, outsource filling out tax returns. It is very important when registering to select the appropriate OKVED codes, namely these:

• 38.32 “Disposal of sorted materials.”
• 38.32.54 “Processing of rubber waste”.

Until 2012, to organize a tire processing line in crumb rubber a license was required. IN this moment there is no such need.

How much do you need to invest in opening?

Costs that are inevitable initial stage organization of a private plant for the processing and disposal of automobile tires, the following:

From the above table it can be seen that equipment for processing tires into crumbs is the main expense item at the start-up stage of this business. Also, you should not skimp on preparing the premises for the start of production, so that later the relevant authorities do not have unnecessary questions.

Marketing plan

Recycling of car tires is a rather specific business that does not require serious investments in advertising and promotion. The only thing that should be given increased attention is searching for distribution channels and establishing a system for accepting old car tires from individuals and enterprises.

The enterprise's income will consist of the sale of crumb rubber and metal cord. The wholesale cost of one kilogram of crumbs is 20 rubles in 2017. One ton of tires produces approximately 700 kilograms of crumbs. The capacity of the production line will allow us to freely process approximately 1 ton of tires in one working day. Accordingly, the monthly income from the sale of crumb rubber will be about 280,000 rubles, and the annual income will be 3,360,000 rubles.

Production plan

To install a tire recycling line, you should rent a production facility with an area of ​​at least 80 square meters on the outskirts of the city. meters. The area adjacent to the workshop must also be large enough to provide space for storing tires after receiving them from the population. Naturally, the workshop premises must fully comply with established SanPiN and fire safety standards. Also, safety regulations must be strictly observed in production.

The optimal work schedule for a tire recycling workshop is as follows:

• Monday – Friday: from 09:00 to 17:00.
• Saturday – Sunday: non-working days.
• One day a month - preventive maintenance.

The list of workers in the workshop for the production of crumb rubber from tires is given in the table below, as well as the approximate salary figures that should be assigned to them:

Below is a list of equipment that will need to be purchased to organize a production line:

• Device for cutting seat rings.
• A device for cutting tires into strips.
• Device for cutting blanks from tapes.
• Apparatus for abrading and forming crumb rubber.
• Vibrating sieve for initial crumb cleaning.
• Two magnetic separators and one air separator.
• Transport devices in the amount of three pieces.
• Electrical panel
• Vibrating sieve through which fine cleaning of the material is carried out.
• Apparatus for squeezing the seat ring.

Calculations of income and expenses

Current costs for maintaining the functionality of a tire processing workshop are as follows:

The profitability of a tire recycling workshop organized in a small town is shown in this table:

Processing car tires into crumb rubber will bring a fairly decent annual profit of 1.1 million rubles, that is, about 100 thousand rubles will “drip” into the entrepreneur’s account per month. And this is when the production line is not fully loaded! The profitability of the business will be 34% - an excellent indicator. The initial investment in setting up a production workshop will pay off in less than two years.

Possible risks

Tire recycling and disposal is a business that can either make huge profits from the first months of operation or fail within the same period. The cause of failure can be very unpleasant risk factors that should not be discounted when working on a business concept. To such negative factors can be attributed:

• Search problems quality equipment for recycling car tires.
• An increase in electricity prices, which may lead to an increase in the cost of the production process.
• The risk associated with a drop in demand for crumb rubber, which is obtained from the processing of tires.
• The risk of a serious increase in the payback period of this business due to low utilization of the tire processing line.

A far-sighted entrepreneur will always calculate to the smallest detail the likelihood of such risks and will try to protect his business as much as possible from their occurrence. So be careful, don’t make hasty decisions, and then your business will always have success and high profits!

Tire recycling

Recycling car tires is a labor-intensive and time-consuming process. Their disposal requires the availability of appropriate equipment. A tire recycling plant will allow you to get rid of old rubber by grinding it, and the machine will help you obtain fuel from car tires.

The price of such equipment may be high, but despite the difficulties of installing it, this technology is progressive and effective. Recycling tires makes it possible to get rid of very difficult material that is not subject to natural decomposition, but is very common as recyclable material.

Worn tires are only partially recycled - 20% of the required amount, that is, this niche is still free. The problem of recycling tires is quite serious, so you need to approach the choice of equipment with all responsibility. Equipment for processing tires is often stationary, takes up a certain place, but does not require special knowledge from the operator, since the machine itself remembers the sequence of actions. And still recycling tires have important economic and ecological significance, so don't underestimate the importance of rubber tire recycling equipment.

Features of tire recycling

For efficient processing For such complex material as tires, special plants or mini-plants are needed. When recycling such products, a variety of products can be obtained: liquid fuel, carbon black, steel cord, etc., the cost of which is beneficial to the consumer. Tire recycling plants also provide crumb rubber, which is a collection of shredded rubber particles.

Exactly worn tires are the main raw material for the production of crumb rubber. The price of a tire recycling line is not that high compared to the results that can only be obtained by using it. Even a mini rubber recycling plant will bring good results.

The main thing is to choose the right equipment for setting up the plant, otherwise there is a high risk of failure. Crumb rubber production lines make it possible to obtain from industrial rubber waste something that is in demand, which means it will bring income and benefit, and a business can be built on this. There are very few tire recycling plants, despite the fact that it is old tires that make up most difficult-to-recycle waste suitable for reuse. So tire recycling is important from several points of view.

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It has long been known that worn-out tires that are out of service are a potential source of pollution. environment and environmental violations. Processing tires into crumbs at home is just as popular a method as the factory ones. Rubber waste from used tires is virtually non-biodegradable and takes hundreds of years to decompose.

It should be noted that this rubber waste is a flammable material, and if a huge number of tires catch fire, they can pose a threat of poisoning to everyone nearby, since rubber releases carcinogenic toxins when burned, such as benzopyrene. Storage in landfills leads to the proliferation of rodents and insects, which are sources dangerous infections. To avoid worsening ecological situation mandatory in Russia and abroad proper disposal, namely waste recycling. Without constant recycling, an environmental crisis could occur very soon.

Recycling

Recycling is also beneficial in economically. From car tires you can get different kinds valuable recyclable materials, as well as produce a huge amount finished products. From waste rubber powder of a very fine fraction (about 0.2 mm) new car tires and rubber shoes are produced; this secondary resource is popular in Russia and the CIS countries.

Powder from waste of larger fractions is used in the production of composite roofing materials, rubber-bitumen mastic, waterproofing materials, and rubber coatings. Scrap metal is obtained from metal cord, which is also found practical use entrepreneurs of Russia. Also, textiles and rubber are obtained from tires.

Recycling at home

Particularly active and advanced people have the opportunity to recycle rubber with their own hands. What is needed for this? Used tubes, tires, tires and a little ingenuity. Recycling tires into crumbs at home is quite a complex undertaking. In terms of their properties, tubes from old tires are more suitable. They are softer and more easily susceptible to external influences.

According to one scenario, the rubber should be cooled to a temperature of approximately -75°C. Agree, not everyone has such an opportunity. So let's use the traditional scenario:

• Take your cameras
• Remove all unnecessary elements from them
• Cut them into thin strips
• Chop these strips

The rubber shredder in this case is an ax or scissors.

Mechanical processing method

The most professional method. Process line represents a sequence of installed working apparatuses, overcoming which the material becomes a finished product.

Processing into crumb rubber goes through three stages:

1. Preliminary preparation of tires. Initially, they are washed and cleared of impurities, after which they are transported by conveyor to the primary crushing unit, where they are ground by knife crushers to large pieces (30-50 mm).
2. At the second stage technological process Primary processed raw materials are fed using a belt conveyor into a hammer crusher, where they are crushed a second time to smaller sizes (10-20 mm). It is at this stage of processing that the metal and textile cord and bead wire are separated from the rubber. Textiles are separated by a special textile removal system, and metal is separated magnetic separator. The collected metal waste is then briquetted.
3. At the final stage, processing into crumbs is already carried out. An extruder is used as equipment for processing tires into crumbs, in which the rubber mass is ground into a fine powder. At this stage of tire processing, additional cleaning of the crumbs from textiles and metal is also carried out using a gravity separator. After this, the crushed rubber crumb is divided into fractions and packaged in 20 kg polyethylene bags or big bags (soft containers) with a carrying capacity of up to 1000 kg.

Today there are a sufficient number of manufacturers of this equipment on the Russian market.

Chemical processing method

With the chemical treatment method, car tires undergo pyrolysis. With this processing method, thermal decomposition of rubber into its component elements occurs. The tires are first crushed into a homogeneous mass and sent to the oven, where they decompose at a temperature of 500 - 800 °C. This procedure lasts 10 - 20 minutes. During the thermal decomposition of rubber, about 50% hydrogen and 26% methane are formed, as well as solid pyrolysis products, which are then used in cleaning Wastewater at wastewater treatment plants in Russia.

There is also an effective, but expensive physical and chemical method for processing tires into crumb rubber - cryogenic grinding of car tires. Rubber crushing is carried out in a special cooling chamber under extremely low temperatures(up to - 120 °C). A refrigerant (liquid nitrogen) is supplied to this chamber, cooling it to ultra-low temperatures. Under strong cooling conditions, rubber acquires a glassy state. Crushing of rubber occurs when struck with a special hammer. After grinding, textiles and metal are removed from the rubber crumb.

IN modern times There are many mini-factories for processing tires. The business plan for recycling car tires is quite simple. To implement it, you will need modern equipment for processing car tires, equipment for warehouses, fuel tanks, tools and clothing for workers, as well as the cost of installing equipment. Registration of the enterprise and a license that will allow you to engage in this type of activity are required. To start this business you will need significant start-up capital.

Recycling hazardous types of waste is relevant in Russia. With the increase in the number of cars, the number of used tires increases (according to statistics, it reaches 1 million tons per year).

There are not enough enterprises involved in their processing, although every year 50 tons of rubber that has become unusable accumulates in each region. Not all cities have places to store this type of waste. Discarded tires are found on the side of the road or adjacent to suburban roads.

The greatest experience in recycling tires is in the Moscow region (2 specialized plants operate), but they only recycle 10%. Therefore, the business of processing car tires will fill an empty niche.

The advantage of such a business is the opportunity to receive old tires for free. Processing tires into crumb rubber is a promising type of business.

There is no tire recycling system in Russia; experts attribute this to imperfect legislation.

Advantages and disadvantages of the processing business

The advantages of this business include:

• inexpensive raw materials in large quantities;
• location close to sales locations;
• few competitors;
• the ability to use any room;
• economic benefit.

Flaws:

• initial investment required;
• selection of raw materials with the same composition.

Selecting a room

The main parameters are the area of ​​the premises and the rental price. When choosing a room you need to consider:

• the area must be sufficient to accommodate production equipment;
• places for loading and unloading;
• necessary auxiliary premises;
• connection to water supply and power lines;
• convenient access roads;
• distance from residential area 300 m or more.

An industrial zone located outside the city would be the most suitable location.

Required documents

To open a business, you will need documents confirming or, the conclusion of the sanitary-epidemiological and fire service, an agreement for the supply of electricity. Licensing for this type of activity was canceled by Federal Law No. 93 of June 25, 2112.

What documents will be required to register an individual entrepreneur and how to prepare them correctly in accordance with legal requirements - read

Registration of activities

You should approach your choice responsibly: this affects the registration procedure, payment of taxes and other factors. When opening an LLC, the following responsibilities arise:

• as a legal entity;
• How individuals founders and participants.

The LLC is liable for its obligations within the limits of its property. If it is impossible to repay debts during bankruptcy, obligations may pass to the founders and participants.

For individual entrepreneurs, when debt obligations arise, property is not considered personal and is not used for entrepreneurial activity(this also applies to property acquired before starting a business activity).

Industrial processing of tires into crumbs: business plan with calculations

Technological line, tire recycling into crumbs, has a productivity of up to 700 kg/hour. The yield of finished products from the initial mass of raw materials is 60 - 70% of the granulate, which is in particular demand (fraction 2 - 4 mm).

Room area 250 m2, number of workers 4 people, electricity consumption 120 kW. The annual production of crumb rubber will be 2000 tons.

• The cost of main equipment is 10.75 million rubles.
• Delivery and setup 250 thousand rubles.
• Additional expenses 30 thousand rubles.
• A machine that sews bags 10 thousand rubles.
• Scales 20 thousand rubles.
• The cost of crumb bags is 20 thousand rubles.
• Staff salary is 100 thousand rubles.

With a minimum monthly processing of tires of 150 tons, the yield is:

• metal cord 30 tons;
• rubber crumbs 100 tons;
• textiles 20 tons.

Income from product sales

• 1500 thousand rubles. from crumb rubber (100 t x 15 rubles/kg);
• 90 thousand rubles. metal cord (30 t x 3 thousand rubles/t);
• 40 thousand rubles. textiles (20 tons x 2 thousand rubles/t);
• 150 thousand rubles. acceptance of tire recycling from individuals and enterprises.

Total: 1780 thousand rubles.

Production costs

• 100 thousand rubles. staff salaries;
• 4 thousand rubles. for packaging bags;
• 20 thousand rubles. communication services, economic;
• 100 thousand rubles. electricity (120 kW x 4.5 rub.);
• 50 thousand rubles. rental of premises;
• 50 thousand rubles. line maintenance;
• 20 thousand rubles. garbage removal.

Total: 344 thousand rubles.

The profit is 1780 – 344 = 1436 thousand rubles. Return on investment 8 months.

With an increase in the output of finished products and their sale at a price above the minimum, monthly profit indicators will increase.

Starting a business requires large investments, and this is scary for novice entrepreneurs. You can use a bank loan or receive a subsidy state program. To do this you will need a business plan with calculations.

and tips for their implementation are contained in our new article at the link.

Possible risks

The production cycle includes the supply of raw materials, operation of equipment and sale of finished products. Risks that may arise:

• breaking technological equipment(to reduce this risk, the line should be serviced in a timely manner, recommendations for its operation should be followed, worn-out mechanisms and consumables should be replaced);
• interruptions in the supply of raw materials (a contract for the supply of raw materials can be concluded simultaneously with the search for equipment);
• difficulties with sales (you should enter into a long-term agreement with a company that needs crumb rubber and establish a sales channel in nearby regions);
• spoilage of products during storage ( special conditions not required, but crumb rubber is sensitive to moisture).

A business based on processing car tires into crumbs will be profitable if the entrepreneur manages to resolve the issue of marketing the finished product. This direction is promising and consistently brings good profits.

You can find out how lines for processing tires into crumbs function in practice in the following video:

Tire recycling plant is an enterprise engaged in the production large quantity new materials and products from rubber waste. The operation of such plants ensures environmental protection from negative consequences storing tires in landfills. Setting up a tire recycling business has economic and environmental benefits.

The purpose of a tire recycling plant is to produce secondary raw materials from waste for sale to enterprises engaged in the manufacture of new rubber-containing products. Of course, the main goal of the managers of such factories is to make a profit in a business with low competition and the availability of a cheap raw material base. However, tire and tire plants also perform a very important environmental function, which is to prevent negative impact on natural environment irrationally disposed rubber waste. The importance of creating rubber processing plants can be confirmed by a list of compounds that are released into the environment when tires burn in landfills.

When burning rubber products, the following is released:

• phenanthrene;
• naphthalene, which has a mutagenic effect;
• biphenyl;
• benzopyrene;
• fluorene and a number of other carcinogenic substances belonging to hazard classes I and II.

Thus, the purpose of tire processing plants is to organize profitable business(with the right leadership) and protecting our habitat to create better living conditions.

The principle of operation of the plant

In order for a tire recycling plant to be profitable, a certain operating principle must be followed. An equipped enterprise must make full use of its production capacity. To this end, the plant manager needs to ensure a stable supply of rubber feedstock in sufficient quantities. Sources of raw materials can be car services, landfills with household and industrial waste, motor transport enterprises, bus and trolleybus depots. In addition, old tires can be accepted from the population by organizing mobile or stationary waste collection points.

After collecting the raw materials, they are directly processed, the methods of which determine the final product. The main directions of the enterprises: pyrolysis of rubber-containing products and processing of tires into crumbs.

The most important stage in the operation of the plant is the proper organization of sales of finished products. To do this, it is necessary to conclude supply agreements with wholesale buyers, construction and other enterprises.

Thus, the principle of operation of a tire recycling plant is to comply with the following chain of basic actions:

1. Search for sources of raw materials, collection of tires and tires.
2. Processing of raw materials according to different areas of low-waste (or waste-free) technology.
3. Finding buyers for the resulting product and marketing the product.

How to open your own mini-factory

To open a mini-tire recycling plant, you must first develop a business plan. Then, according to the drawn up plan, all stages of business organization are carried out.

Registration of an enterprise involves obtaining permits from the fire and sanitary-epidemiological services.

Important information! To open a business, an entrepreneur must obtain a license to carry out all stages of tire processing!

In addition, it is necessary to conclude agreements for the removal of generated waste and the provision of electricity to the enterprise.

After registration of all necessary documents you can start searching for a room that should be located outside settlement away from residential and recreational areas. The room should be divided into three main parts for the processing process, storage of raw materials and finished products.

The next stage is the purchase of equipment, the type of which depends on the line of business. So, for a mini-plant you can purchase a pyrolysis complex or an automated line for processing tires into crumbs (for example, “ART-300”).

After equipping the enterprise with equipment, it is necessary to form a staff of workers. Not needed for a mini-factory big number employees. It is necessary to hire several people to work on the installations, an accountant, a sales manager for finished products, sometimes a storekeeper and a driver to transport the received materials.

After all the main stages described above have been completed, as well as the collection of raw materials and the conclusion of contracts with buyers of the final products, the mini-plant for processing tires can be put into operation.

Factories in Russia

Tire recycling plants are less common in Russia than in Europe. In our country there are four large enterprises that ensure the recycling of more than 50% of rubber products from total number tires processed in Russia:

1. The Volzhsky Regenerative Tire Repair Plant (Volgograd Region) processes all types of tires, which are supplied from 1 thousand enterprises located in 33 regions of Russia. The plant specializes in the production of reclaimed material - a raw material that partially or completely replaces rubber in industry. The company also receives crumb rubber of different fractions, technical plates and other rubber products. The Volzhsky plant can process 40 thousand tons of rubber-containing waste every year.
2. At the Chekhov Recycling Plant (Moscow Region), worn-out tires and tires are recycled to obtain reclaimed rubber technical products and crumbs. At the moment, the plant in our country is the largest in its industry. The production capacity of the enterprise is approximately 50 thousand tons of waste processed per year.
3. The KST Ecology enterprise (Smolensk region) produces rubber powder and crumbs from old tires different sizes. The plant monthly produces at least 650 tons of rubber crumbs, which are used for the construction of sports facilities in Russia. The company is part of the Shinoecology association.
4. Tire Recycling Plant No. 1 (Vladimir Region) also produces and sells crumb rubber.

Unfortunately, today the production capacities of these enterprises are not fully used. This is due, first of all, to a poorly developed system for collecting raw materials and selling finished products. In addition, the problem of recycling tires in our country lies in the insufficient number of recycling plants themselves.

Video about one of the Russian factories, why it is important to recycle tires and what problems recyclers have in this area

How are things going with factories abroad?

As an example, consider the organization of tire recycling activities in European countries. Thus, in Europe, numerous recycling plants recycle almost 100% of all used tires, resulting in valuable technical products.

Note! In Europe, it is strictly prohibited to store car tires in landfills.

The presence of a large number of recycling plants in European countries is associated with the model established there, the essence of which is that the manufacturers and importers of car tires themselves are responsible for their disposal. Therefore, tire manufacturers and importers have to create non-profit organizations that carry full responsibility for all stages of recycling tires and obtaining recyclable materials from them. In addition, in Europe there is a well-developed business for processing tires and other rubber-containing products, the main goal of which is to make a profit from the sale of the resulting materials and products.

Thus, things are much better with processing plants abroad than here. Having adopted a positive experience foreign countries, it is possible in our country to create a waste-free recycling system for tires and tires in order to reduce the area of ​​landfills with fire-hazardous rubber waste.

The following video is about the process of recycling car tires in Sweden and about the equipment used in production

The scale of landfills with rubber waste in our country is enormous. To prevent the population from breathing carcinogenic gases released when tires burn, it is necessary to create new large enterprises and mini-factories for processing worn-out rubber products. A good example European processing plants can be emulated in this matter.